Dold

Emergency stop modules

In 1988, DOLD developed their first emergency stop module BN 5983 for man-machine protection. Conventional contactor controls with their expensive interconnection wiring could be replaced with this product and a lot of space could be saved in the control cabinet. With current emergency stop modules featuring a width of only 17.5 mm and a depth of only 70 mm, DOLD has again set new standards for safety relay modules.

In large installations with multiple emergency-stop buttons, it is useful to quickly know which emergency-stop button has been operated to minimise downtimes. For this application DOLD offer specific emergency stop button monitors with indication and bus outputs.

Emergency stop modules

  • Safety category up to EN 954, SC4
  • Safe thanks to potential-free contacts
  • Miniaturization space saving designs
  • Gold-plated contacts, for low loads
  • Easy wiring saves cost
  • Tailored to your applications
  • Quick module replacement via detachable terminals
  • Preconfigured type-tested modules save time and cost

Emergency stop monitors

  • Quick identification of the depressed emergency-stop button via clear LED indication
  • Reduced downtime, due to fast location of the depressed emergency-stop button
  • A choice of signalling to primary controls and displays via bus interface or BCD coded outputs

Emergency stop modules

The function of an emergency-stop module is to quickly and reliably stop a dangerous movement in when a potential hazard is identified. This is why appropriate circuits are incorporated to prevent failure of devices downstream from an emergency-stop control device. Dependant upon a risk assessment and the resultant safety category, these circuits are designed with the following features:

  • Redundancy
  • Cyclically monitored
  • Fail-safe operation
  • Potential-free outputs with positively driven contacts
  • Compliance with EN 954

Emergency stop monitors

The green status LED’s are illuminated for non-operated emergency-stop buttons. When an emergency-stop button is depressed, the associated LED will go out.

The emergency-stop buttons are series connected; this is why only one LED will go out if multiple emergency-stop buttons are operated. In this case, only the depressed emergency-stop button which is closest to the front position in the emergency-stop chain is signalled. When this emergency-stop button is unlocked, the next depressed emergency-stop button is indicated.

Emergency stop modules

Stop dangerous movements or cut off energy in case of danger to protect man, machine and product.

They are used in machinery and plants which may cause danger to man or machine, e.g. in the packaging industry, production plants, food industry, material handling, plastic processing, steel and aluminium industry, woodworking industry.

Emergency stop monitors

Monitor emergency-stop buttons in large plants to quickly locate the depressed emergency-stop button, e.g. in industrial applications, materials handling, sewage treatment and woodworking plants.

Emergency stop modules SAFEMASTER
Function Also suited
as safety gate
monitor
Cat. / PL
acc. to
EN 13849-1 1)
SIL CL
acc. to
EN 62061 1)
1-channel/
2-channel
Output
contacts,
max.
Thermal current
Ith [A] max.
cross fault
detection
nominal voltage Connection
technology
Width
[mm]
Type
DCAC
Emergency stop device 1 NO, 2 NC 4 A 42 NI 5061
Emergency stop module 3) 4 / d 2 1 4 NO 5 A + + PS/PC 22.5 LG 5924
Emergency stop module 3) + 4 / e 3 1; 2 4 NO 5 A + + + PS/PC 22.5 LG 5925
Emergency stop module 4 / e 3 1 4 NO 7 A + + PS 22.5; 70 BG 5924, IP 5924
Emergency stop module,
most compact design
4 / e 3 1 1 NO 5 A + S 17.5 RK 5942
Emergency stop module + 4 / e 3 1; 2 2 NO 10 A + + + S 45 BD 5987
Emergency stop module + 4 / e 3 1; 2 3 NO 7 A + + + PS 22.5 BG 5925
Emergency stop module + 4 / e 3 1; 2 3 NO, 1 NC 10 A + + PS 100 BN 5983
Emergency stop module + 4 / e 3 1; 2 3 NO, 1 NC 10 A + + + PS 45 BD 5935
Emergency stop module 3)
with delay up to 300s
+ 4 / e 3 1;2 2 NO, 1 NO
contact delayed
8 A + + PS/PC 22.5 LG 5928
Emergency stop module
with delay up to 300s
+ 4 / e 3 1; 2 3 NO, 3 NO
contact delayed
5 A + + PS 45 BH 5928
Emergency stop module
with delay up to 300s
+ 4 / e 3 1; 2 3 NO, 3 NO
contact delayed
5 A + + PS 67.5 BI 5928
Emergency stop module
with power failure detection
4 / e 3 1; 2 3 NO 5 A + + PS 90 BH 5903
Emergency stop module
with power failure detection
4 / e 3 1; 2 3 NO 5 A + + PS 90 BL 5903
Emergency stop module + 4 / e 3 1; 2 3 NO, 1 NC 10 A + + PS 100 BN 5930.48/203,
BN 5930.48/204
Safety module for
elevator control
4 / e 3 1; 2 3 NO, 1 NC 2 A + + + PS/PC 22.5 LG 5925/034
Safety module for
elevator control
4 / e 3 1; 2 3 NO 8 A + + + PS 22.5 BG 5925/034
NO = normally open contact, NC = normally closed contact , NO contact delayed
For multiple monitored emergency-stop buttons in combination with further safety functions see SAFEMASTER C and SAFEMASTER M
1) Please check state of approval of idividual devices in the latest data sheet.
2) Safety data on request
3) With varable Terminals
S = screw terminals
PS = removable screw terminals
PC = removable cage clamp terminals
Emergency stop monitors SAFEMASTER
Function Inputs,
max.
1-channel
2-channel
Nominal voltage
UN 24 V DC
Width
[mm]
Type
Emergency stop monitor 8 1; 2 + 45 BH 5922
Emergency stop monitor 16 1; 2 + 90 BL 5922
The emergency stop monitors can be combined with our emergency stop modules.